Amusement Ride Maintenance & Inspection Guide for Buyers
Proper amusement ride maintenance is not just a routine task—it’s a critical factor in ensuring safety, minimizing downtime, and preventing unexpected amusement park ride malfunctions. In this guide, we walk you through why maintenance matters, what to check daily, and how SUNHONG helps operators worldwide reduce amusement ride failure risks through expert support, repair services, and regulatory compliance.
Why Amusement Park Ride Maintenance Matters for Equipment Buyers
Based on data from tens of thousands of amusement park accidents in the United States, we found that these accidents were caused by component or steel fatigue, leading to serious incidents. These amusement park ride malfunctions could have been avoided if the rides were thoroughly inspected and professionally maintained daily with proper amusement ride maintenance.
For investors and amusement park operators purchasing amusement equipment, purchasing cheaper rides can reduce operating costs, but in the long run, this carries risks. Buyers are concerned not only with price but also with safety and after-sales service. The risk of amusement park ride failure increases without consistent ride maintenance and inspection.
That’s why selecting a supplier like SUNHONG, which provides complete amusement park ride maintenance and amusement repair service, is critical. A well-maintained ride ensures safety for riders, reduces long-term costs, and preserves operational stability. SUNHONG also assists with diagnosing amusement ride malfunctions early and offering timely amusement repair solutions.
What is Included in an Amusement Ride Inspection Checklist?
The following daily, weekly, and monthly inspection tasks for amusement rides can help you quickly identify causes of amusement ride malfunctions. Strictly following this prescriptive amusement ride inspection checklist can ensure the compliance of the amusement ride and reduce the possibility of amusement ride failure.
|
Frequency |
Inspection Items |
Inspection Details |
|
Daily |
Safety devices, Electrical systems, Structural appearance, Ground condition, Trial run, Emergency systems, Signage, Cleaning & disinfection, Operation records |
Check seat belts, restraints, and locks; Verify control panel and indicators; Inspect structure and bolts; Ensure anti-slip and drainage; Trial run without load; Test emergency stop and power-off; Check warning signs; Disinfect seats and handles; Fill in operation record |
|
Weekly |
Lubrication system, Electrical cables, Fasteners, Control systems, Drainage & rust prevention |
Lubricate bearings and chains; Check cable aging or damage; Tighten key bolts; Check control system logs; Inspect for water accumulation and rust |
|
Monthly |
Main structure, Drive system, Brake system, Lighting system, Documentation, Full operation evaluation |
Inspect welds and signs of fatigue or corrosion; Check motor and inverter status; Verify brake sensitivity; Ensure all lights function; Review all logs and records; Perform full load test for operational status |
SUNHONG recommends that customers implement these checklist standards and conduct regular amusement ride inspections in order to prevent unexpected amusement ride failures during operation.
How to Maintain Your Amusement Rides Properly
Preventive amusement ride maintenance is the best strategy for avoiding costly downtime and safety hazards. SUNHONG provides detailed documentation outlining standard maintenance schedules, lubrication procedures, system diagnostics, and parts replacement intervals.
A well-executed maintenance program should include:
• Electrical System Diagnostics
• Hydraulic/Pneumatic Inspections
• Weld Integrity Inspections
• Cleaning and Environmental Protection
Regular amusement ride inspections of rides by trained personnel or a certified amusement ride inspector are strongly recommended to prevent amusement park ride failures and ensure compliance with safety standards.
What to Do When Amusement Rides Fail？
The following document, compiled by SUNHONG's experienced engineers, provides a troubleshooting guide for Plane Rides in case of amusement park ride malfunction. It serves as a practical reference for identifying and resolving common operational issues related to amusement ride malfunctions.
|
Num |
Fault description |
The cause of the malfunction |
Troubleshooting methods |
|
1 |
When the external power is connected, the lights are not bright, and there is no music |
The leakage circuit breaker is not closed |
The circuit should be checked for no short circuit or leakage first before closing the switch |
|
2 |
Except for the light not working, all other functions are normal |
The lighting switch is not in the on position |
Turn the right switch to the on position. Replace it if it is damaged |
|
Poor contact with the line |
Check the circuit |
||
|
The fuse or power box is damaged |
Replace it after identifying the cause |
||
|
3 |
All functions are normal except for the absence of music |
The music switch is not in the on position |
Turn the right switch to the on position. Replace it if it is damaged |
|
Poor contact with the line |
Check the circuit |
||
|
The fuse or power amplifier is damaged |
Replace it after identifying the cause |
||
|
4 |
The air compressor is not running or has a fault alarm |
The input power supply is missing a phase |
Check the circuit |
|
The air compressor switch is not in the on position |
Turn the right switch to the on position. Replace it if it is damaged |
||
|
The air compressor shows a fault |
Refer to the technical manual of the air compressor for inspection |
||
|
5 |
Inverter fault alarm |
The input power supply is missing a phase |
Check the circuit |
|
The power supply for the motor operation is too large |
Check if the motor is blocked |
||
|
The braking resistor is damaged. |
Check the resistance value of the braking resistor |
With over 20 years of manufacturing experience, SUNHONG has in-depth expertise in diagnosing and repairing a wide range of amusement rides, including Carousels, Mini Roller Coasters, Train Rides, and Flying Chairs.
If you need troubleshooting support for other ride types, please feel free to contact SUNHONG’s engineering team for professional amusement repair assistance.
Compliance and Local Regulations
When purchasing amusement rides, it is necessary to choose a manufacturer with relevant certifications, such as CE, ISO, or ASTM. This ensures the qualification of the manufacturer and helps reduce the probability of an amusement park ride malfunction.
If you have already selected a reliable amusement ride manufacturer, there is still one important thing you need to do: understand the amusement ride regulations of the destination country. Each country has different requirements for qualified amusement rides. SUNHONG has provided customs clearance services for amusement equipment to more than 56 countries worldwide and fully understands the relevant amusement ride regulations of each country. We support our customers in the following ways:
• Assist with the certification process
• Provide technical documentation
• Coordinate with local amusement ride inspectors
No matter whether you operate in the United States, Europe, or Asia, compliance is an indispensable part of the safe operation of amusement rides.
Final Thoughts
Buyers who prioritize amusement park ride maintenance and invest in proper amusement ride inspections significantly reduce their risk of amusement ride failure. With SUNHONG’s support, from initial manufacturing to long-term servicing and documentation, your investment is not only safe—it’s future-proof.
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What certifications are required for carousels?
SUNHONG carousels have the following certifications: CE, UL, and ISO 9001 Quality Management System. These certifications ensure that the carousels meet relevant safety and quality standards and ensure the safety of visitors.
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Why should I invest in a carousel for my amusement park?
The carousel is an important landmark in amusement parks. Many visitors believe that a carousel is a must-have in an amusement park, as it offers a gentler alternative to more thrilling rides. This makes it especially popular among children and families. The carousel can be considered a key factor in driving foot traffic to the park.
SUNHONG's carousel can be configured with 8 to 54 seats, allowing you to make the best choice based on your visitor flow and budget, ensuring the maximum return on your investment.
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What are the key things To consider before investing in a merry-go-round ride？
Space requirements: Make sure your park has enough space to accommodate the carousel, taking into account factors such as access, visitor flow, etc.
Budget: The purchase, transportation, installation, and maintenance costs of the carousel should be within your budget.
Target Market: Analyze whether the carousel meets the needs of your target customer group, for example, suitable for children, families, or adults.
Safety: Choose a carousel that meets safety standards to ensure the safety of visitors.
Long-term Benefits: Consider how much visitor flow and revenue the carousel will bring to your park.
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How many seats does the carousel have?
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What key factors should be considered before purchasing a carousel?
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